TIMBER.
Green Wood.--To season Wood.--Green wood cannot be employed in carpentry, as it is very weak; it also warps, cracks, and becomes rotten: wood dried with too great a heat loses its toughness as well as its pliability: it becomes hard and brittle. Green wood is seasoned by washing out the sap, and then drying it thoroughly. The traveller"s way of doing this by one rapid operation, is to dig a long trench and make a roaring fire in it; when the ground is burning hot, sweep the ashes away, deluge the trench with boiling water; and in the middle of the clouds of steam that arise, throw in the log of wood, shovel hot earth over it, and leave it to steam and bake. A log thick enough to make an axletree may thus be somewhat seasoned in a single night. The log would be seasoned more thoroughly if it were saturated with boiling water before putting it into the trench; that can be done by laying it in a deep narrow puddle, and shovelling hot stones into the water. All crowbars, wagon-lifters, etc., should be roughly seasoned as green wood is far too weak for such uses. The regular way of seasoning is to leave the timber to soak for a long time in water, that the juices may be washed out. Fresh water is better for this purpose than salt; but a mineral spring, if it is warm is better than cold fresh water. Parties travelling with a wagon ought to fell a little timber on their outward journey, and leave it to season against their return, in readiness to replace strained axletrees, broken poles, and the like. They might, at all events, cut a ring round through the bark and sap-wood of the tree, and leave it to discharge its juices, die, and become half-seasoned as it stands.
To bend Wood.--If it is wished to bend a rod of wood, or to straighten it if originally crooked, it must be steamed, or at least be submitted to hot water. Thus a rod of green wood may be pa.s.sed through the ashes of a smouldering fire and, when hot, bent and shaped with the hand; but if the wood be dry it must first be thoroughly soaked in a pond or puddle. If the puddle is made to boil by shovelling in hot stones, as described in the last paragraph, the stick will bend more easily. the long straight spears of savages are often made of exceedingly crooked sticks, straightened in the ashes of their camp fires. A thick piece of wood may be well swabbed with hot water, forcibly bent, as far as can be safely done, tied in position and steamed, as if for the purpose of seasoning (see last paragraph), in a trench; after a quarter of an hour it must be taken out, damped afresh if necessary, bent further, and again returned to steam--the process being repeated till the wood has attained the shape required; it should then be left in the trench to season thoroughly. The heads of dog-sledges, and the pieces of wood used for the outsides of snow-shoes, are all bent by this process.
Carpenters" Tools.--Tools of too hard steel should not be taken on a journey; they splinter against the dense wood of tropical countries, and they are very troublesome to sharpen. The remedy for over-hardness is to heat them red-hot; retempering them by quenching in grease. A small iron axe, with a file to sharpen it, and a few awls, are (if nothing else can be taken) a very useful outfit.
As much carpentry as a traveller is likely to want can be effected by means of a small axe with a hammer-head, a very small single-handed adze, a mortise-chisel, a strong gouge, a couple of medium-sized gimlets, a few awls, a small Turkey-hone, and a whetstone. If a saw be taken, it should be of a sort intended for green wood. In addition to these, a small tin box full of tools, all of which fit into a single handle, is very valuable; many travellers have found them extremely convenient. There is a tool-shop near the bottom of the Haymarket and another in the Strand near the Lowthier Arcade, where they can be bought; probably also at Holtzapfel"s in Trafalgar Square. The box that contains them is about six inches long by four broad and one deep; the cost is from 20s. to 30s.
Lastly, a saw for metals, a few drills, and small files, may be added with advantage. It is advisable to see that the tools are ground and set before starting. A small "hard chisel" of the best steel, three inches long, a quarter of an inch wide, and three-eighths thick--which any blacksmith can make--will cut iron, will chisel marks on rocks, and be useful in numerous emergencies.
Sharpening Tools.--A man will get through most work with his tools, if he stops from time to time to sharpen them up. The son of Sirach says, speaking of a carpenter--"If the iron be blunt, and he do not whet the edge, then must he put to more strength; but wisdom is profitable to direct."--Ecclesiasticus. A small fine file is very effectual in giving an edge to tools of soft steel. It is a common error to suppose that the best edge is given by grinding the sides of the tool until they meet at an exceedingly acute angle. Such an edge would have no strength, and would chip or bend directly. The proper way of sharpening a tool, is to grind it until it is sufficiently thin, and then to give it an edge whose sides are inclined to one another, about as much as those of the letter V. The edge of a chisel is an obvious case in point; so also is the edge of a butcher"s knife, which is given by applying it to the steel at a considerable inclination. A razor has only to cut hairs, and will splinter if used to mend a pen, yet even a razor is shaped like a wedge, that it may not receive too fine an edge when stropped with its face flat upon the hone.
Nails, Subst.i.tutes for.--Lashings of raw hide supersede nails for almost every purpose. It is perfectly marvellous how a gunstock, that has been shattered into splinters, can be made as strong again as ever, by means of raw hide sewn round it and left to dry; or by drawing the skin of an ox"s leg like a stocking over it. It is well to treat your bit of skin as though parchment (which see) were to be made of it, burying the skin and sc.r.a.ping off the hair, before sewing it on, that it may make no eyesore.
Tendons, or stout fish-skin such as s.h.a.green, may also be used on the same principle. An axle-tree, cracked lengthwise, can easily be mended with raw hide; even a broken wheel-tire may be replaced with rhinoceros or other thick hide; if the country to be travelled over be dry.
Sketch of lathe as described below].
Lathes may be wanted by a traveller, because the pulleys necessary for a large sailing-boat, and the screw of a carpenter"s bench, cannot be made without one. The sketch will recall to mind the original machine, now almost forgotten in England, but still in common use on the Continent. It is obvious that makeshift contrivances can be set up on this principle, two steady points being the main things wanted. A forked bough suffices for a treadle. A very common Indian lathe consists of two tent-pegs, two nails for the points; a leather thong, and some makeshift hand-rest; neither pole nor treadle is used, but an a.s.sistant takes one end of the thong in one hand, and the other end in the other hand, and hauls away in a see-saw fashion. For turning hollows, a long spike is used instead of a short point: then, a hole is bored into the wood to the depth of the intended hollow, and the spike is pushed forward until it abuts against the bottom of the hole. One form of lathe is simplicity itself: two thick stakes are driven in the ground, so far apart as to include the object to be turned; a cross piece is lashed to them (by a creeper cut out of the jungle), for the double purpose of holding them together, and of serving as a rest for the gouge. The object is turned with a thong, as already described.
Charcoal, Tar, and Pitch.--Charcoal.--Dig a hole in the earth, or choose some gigantic burrow, or old well, and fill it with piles of wood, arranging them so as to leave a kind of chimney down the centre: the top of the hole is now to be covered over with sods excepting the chimney, down which a brand is dropped to set fire to the wood. The burning should be governed by opening or shutting the chimney-top with a flat stone; it should proceed very gradually, for the wood ought to smoulder, and never attain to a bright red heat: the operation will require from two days to a week. The tarry products of the wood drain to the bottom of the well.
Tar is made by burning larch, fir, or pine, as though charcoal had to be made; dead or withered trees, and especially their roots, yield tar most copiously. A vast deal is easily obtained. It collects at the bottom of the pit, and a hole with smooth sides should be dug there, into which it may drain. For making tar on a smaller scale:--ram an iron pot full of pine wood; reverse it and lay it upon a board pierced with a hole one inch in diameter; then prop the board over another pot buried in the earth. Make all air-tight with wet clay round the upper pot and board, covering the board, but exposing the bottom of the reversed pot. Make a grand fire above and round the latter, and the tar will freely drop. It will be thin and not very pure tar, but clean, and it will thicken on exposure to the air.
Pitch is tar boiled down.
Turpentine and Resin.--Turpentine is the juice secreted by the pine, fir, or larch tree, in blisters under the bark; the trees are tapped for the purpose of obtaining it. Resin is turpentine boiled down.
METALS.
Fuel for Forge.--Dry fuel gives out far more heat than that which is damp. As a comparison of the heating powers of different sorts of fuel, it may be reckoned that 1 lb. of dry charcoal will raise 73 lbs. of water from freezing to boiling; 1 lb. of pit coal, about 60 lbs.; and 1 lb. of peat, about 30 lbs. Some kinds of manure-fuel give intense heat, and are excellent for blacksmith"s purposes: that of goats and sheep is the best; camels" dung is next best, but is not nearly so good; then that of oxen: the dung of horses is of little use, except as tinder in lighting a fire.
Bellows.--It is of no use attempting to do blacksmith"s work, if you have not a pair of bellows. These can be made of a single goat-skin, of sufficient power, in skilful hands, to raise small bars of iron to a welding heat. The boat"s head is cut off close under the chin, his legs at the knee-joint, and a slit is made between the hind legs, through which the carcase is entirely extracted.After dressing the hide, two strongish pieces of wood are sewn along the slit, one at each side, just like the ironwork on each side of the mouth of a carpet-bag, and for the same purpose, i.e. to strengthen it: a nozzle is inserted at the neck. To use this apparatus, its mouth is opened, and pulled out; then it is suddenly shut, by which means the bellows are made to enclose a bagful of air; this, by pushing the mouth flat home, is ejected through the nozzle.
These bellows require no valve, and are the simplest that can be made: they are in use throughout India. The nozzle or tube to convey the blast may be made of a plaster of clay or loam, mixed with gra.s.s, and moulded round a smooth pole.
Metals, to work.--Iron Ore is more easily reduced than the ore of any other metal: it is usually sufficient to throw the ore into a charcoal-fire and keep it there for a day or more, when the pure metal will begin to appear.
Welding Composition for iron or steel, is made of borax 10 parts, sal ammoniac 1 part; to be melted, run out on an iron plate, and, when cold, pounded for use.
Cast Steel.--A mixture of 100 parts of soft iron, and two of lamp-soot, melts as easily as ordinary steel--more easily than iron. This is a ready way of making cast-steel where great heat cannot be obtained.
Case-hardening is the name given to a simple process, by which the outside of iron may be turned into steel. Small tools, fish-hooks, and keys, etc., are usually made of iron; they are fashioned first, and case-hardened afterwards. There are good reasons for this: first, because it is the cheapest way of making them; and secondly, because while steel is hard, iron is tough; and anything made of iron and coated with steel, combines some of the advantages of both metals. The civilised method of case-hardening, is to brighten up the iron and to cover it with prussiate of potash, either powdered or made into a paste. The iron is then heated, until the prussiate of potash has burned away: this operation is repeated three or four times. Finally, the iron, now covered with a thin layer of steel, is hardened by quenching it in water. In default of prussiate of potash, animal or even vegetable charcoal may be used, but the latter is a very imperfect subst.i.tute. To make animal charcoal, take a sc.r.a.p of leather, hide, hoof, horn, flesh, blood--anything, in fact, that has animal matter in it; dry it into hard chips like charcoal, before a fire, and powder it. Put the iron that is to be case-hardened, with some of this charcoal round it, into the midst of a lump of loam. This is first placed near the fire to harden, and then quite into it, where it should be allowed to slowly attain a blood-red heat, but no higher. Then, break open the lump, take out the iron, and drop it into water to harden.
Lead is very useful to a traveller, for he always has bullets, which furnish the supply of the metal, and it is so fusible that he can readily melt and cast it into any required shape; using wood, or paper, partly buried in the earth, for his mould. If a small portion of the lead remain unmelted in the ladle, the fluid is sure not to burn the mould. By attending to this a wooden mould may be used scores of times.
[Sketches as described below].
Fig. 1 shows how to cast a leaden plate, which would be useful for inscriptions, for notices to other parties. If minced into squares, it would make a subst.i.tute for slugs. The figure represents two flat pieces of wood, enclosing a folded piece of paper, and partly buried in the earth the lead is to be poured into the paper.
To make a mould for a pencil, or a rod which may be cut into short lengths for slugs, roll up a piece of paper as shown in fig. 2, and bury it in the earth: reeds, when they are to be obtained, make a stronger mould than paper.
To cast a lamp, a bottle, or other hollow article, use a cylinder of paper, buried in the ground, as in fig. 3, and hold a stick fast in the middle, while the lead is poured round.
Loose, shaky articles often admit of being set to rights, by warming the joints and pouring a little melted lead into the cracks.
Tin.--Solder for tin plates, is made of one or two parts of tin, and one of lead. Before soldering, the surfaces must be quite bright and close together; and the contact of air must be excluded during the operation, else the heat will tarnish the surface and prevent the adhesion of the solder: the borax and resin commonly in use, effect this. The best plan is to clean the surfaces with muriatic acid saturated with tin: this method is invariably adopted by watchmakers and opticians, who never use borax and resin. The point of the soldering-tool must be filed bright.
Copper, to tin.--Clean the copper well with sandstone; heat it, and rub it with sal-ammoniac till it is quite clean and bright; the tin, with some powdered resin, is now placed on the copper, which is made so hot as to melt the tin, and allow it to be spread over the surface with a bit of rag. A very little tin is used in this way: it is said that a piece as big as a pea, would tin a large saucepan; which is at the rate of twenty grains of tin to a square foot of copper.
LEATHER.
Raw Hides.--Dressing Hides.--Skins that have been dressed are essential to a traveller in an uncivilised country, for they make his packing-straps, his bags, his clothes, shoes, nails, and string, therefore no hide should be wasted. There is no clever secret in dressing skins: it is hard work that they want, either continual crumpling and stretching with the hands, or working and trampling with the feet. To dress a goat-skin will occupy one person for a whole day, to dress an ox-hide will give hard labour to two persons for a day and a half, or even for two days. It is best to begin to operate upon the skin half an hour after it has been flayed. If it has been allowed to dry during the process, it must be re-softened by damping, not with water--for it will never end by being supple, if water be used--but with whatever the natives generally employ: clotted milk and linseed-meal are used in Abyssinia; cow-dung by the Caffres and Bushmen. When a skin is put aside for the night, it must be rolled up, to prevent it from becoming dry by the morning. It is generally necessary to slightly grease the skin, when it is half-dressed, to make it thoroughly supple.
Smoking Hides.--Mr. Catlin, speaking of the skins used by the N. American Indians, says that the greater part of them "go through still another operation afterwards (besides dressing), which gives them a greater value, and renders them much more serviceable--that is, the process of smoking. For this, a small hole is dug in the ground, and a fire is built in it with rotten wood, which will produce a great quant.i.ty of smoke without much blaze, and several small poles of the proper length stuck in the ground around it, and drawn and fastened together at the top (making a cone), around which a skin is wrapped in form of a tent, and generally sewed together at the edges to secure the smoke within it: within this the skins to be smoked are placed, and in this condition the tent will stand a day or two, enclosing the heated smoke; and by some chemical process of other, which I do not understand, the skins thus acquire a quality which enables them, after being ever so many times wet, to dry soft and pliant as they were before, which secret I have never seen practised in my own country, and for the lack of which all our dressed skins, when once wet, are, I think, chiefly ruined." A single skin may conveniently be smoked by sewing the edges together, so as to make a tube of it: the lower end is tied round an iron pot with rotten wood burning inside, the upper end is kept open with a hoop, and slung to a triangle, as shown in the figure.
[Sketch of hide smoking apparatus as described].
Tanning Hides.--Steep them in a strong solution of alum and a little salt, for a period dependent on the thickness of the hide. The gradual change of the hide into tanned leather is visible, and should be watched.
If desired, thehair may be removed before the operation, as described in "Parchment;" kid gloves are made of leather that has been prepared in this way.
Greasing Leather.--All leather articles should be occasionally well rubbed with fat, when used in hot, dry climates, or when they are often wetted and dried again: it makes a difference of many hundred per cent.
in their wear. It is a great desideratum to be possessed of a supply of fat, but it is not easy to obtain it from antelopes and other sinewy game. The French troops adopt the following method, which Lord Lucan copied from them, when in the Crimea:--the marrowbones of the slaughtered animals are broken between stones; they are then well boiled, and the broth is skimmed when cold.
To preserve Hides in a dried State.--After the hide has been flayed from a beast, if it is not intended to "dress" it, it should be pegged out in the sun. If it be also rubbed over with wood-ashes, or better still with salt, it will keep longer. Most small furs that reach the hands of English furriers have been merely sun-dried; but large hides are usually salted, before being shipped for Europe to be tanned. A hide that has been salted is injured for dressing by the hand, but it is not entirely spoiled: and therefore the following extract from Mr. Dana"s "Two Years before the Mast" may be of service to travellers who have shot many head of game in one place, or to those who have lost a herd of goats by distemper.
Salting Hides.--"The first thing is to put the hides to soak. This is done by carrying them down at low tide, and making them fast in small piles by ropes, and letting the tide come up and cover them. Every day we put 25 in soak for each man, which with us make 150. There they lie 48 hours, when they are taken out and rolled up in wheelbarrows, and thrown into vats. These vats contain brine made very strong, being sea-water with great quant.i.ties of salt thrown in. This pickles the hides, and in this they lie 48 hours: the use of the sea-water into which they are first put being merely to soften and clean them.
"From these vats they are taken to lie on a platform 24 hours, and are then spread upon the ground and carefully stretched and staked out, so that they may dry smooth. After they were staked, and while yet wet and soft, we used to go upon them with our knives, and carefully cut of all the bad parts: the pieces of meat and fat, which would otherwise corrupt and affect the whole if stowed away in a vessel for months, the large flippers, the ears, and all other parts that prevent close stowage. This was the most difficult part of our duty, as it required much skill to take off everything necessary, and not to cut or injure the hides. It was also a long process, as six of us had to clean 150; most of which required a great deal to be done to them, as the Spaniards are very careless in skinning their cattle. Then, too, as we cleaned them while they were staked out, we were obliged to kneel down upon them, which always gives beginners the back-ache. The first day I was so slow and awkward that I only cleaned eight; at the end of a few days I doubled my number, and in a fortnight or three weeks could keep up with the others, and clean my proportion--twenty-five."
CORD, STRING, THREAD.
General Remarks.--I have spoken of the strength of different cords in "Alpine outfit," p. 48. All kinds of cord become exceedingly rotten in hot, dry countries: the fishermen of the Cape preserve their nets by steeping them occasionally in blood. Thread and twine should be waxed before using them for sewing, whenever there is reason to doubt their durability.
Subst.i.tutes.--The subst.i.tutes for thread, string, and cord, are as follows:--Thongs cut spirally, like a watch-spring, out of a piece of leather or hide, and made pliant by working them round a stick; sinew and catgut (pp. 346); inner bark of trees--this is easily separated by long steeping in water, but chewing it is better; roots of trees, as the spruce-fir, split to the proper size; woodbines, runners, or pliant twigs, twisted together. Some seaweeds--the only English one of which I have heard is the common olive-green weed called Chorda Filum; it looks like a whip-thong, and sometimes grows to a length of thirty or forty feet; when half-dried, the skin is taken off and twisted into fishing-lines, etc. Hay-bands; horsehair ropes, or even a few twisted hairs from the tail of a horse; the stems of numerous plants afford fibres that are more or less effective subst.i.tutes for hemp, those that are used by the natives of the country visited should be notices; "Indian gra.s.s" is an animal substance attached to the ovaries of small sharks and some other fish of the same cla.s.s.
In lashing things together with twigs, hay-bands, and the like, the way of securing the loose ends is not by means of a knot, which usually causes them to break, but by twisting the ends together until they "kink." All f.a.ggots and trusses are secured in this way.
Sewing.--Sewing Materials.--These are best carried in a linen bag; they consist of sail needles, packed in a long box with cork wads at the ends, to preserve their points; a sailor"s palm; beeswax; twine; awls; bristles; cobbler"s wax; large bodkin; packing-needle; ordinary sewing-needles; tailor"s thimble; threads; cottons; silks; b.u.t.tons; scissors; and pins.