Caps and Breech-Loaders.
Primers were tried in different forms called "detonators," but the familiar little copper cap was the most popular. No need to describe them. Millions are still made to be used on old-fashioned nipple guns, even in this day of fixed ammunition.
[Ill.u.s.tration: THE FIRST REMINGTON RIFLE]
Then came another great development, the breech-loader.
From Henry VIII to Cartridges.
Breech-loaders were hardly new. King Henry VIII of England, he of the many wives, had a match-lock arquebus of this type dated 1537. Henry IV of France even invented one for his army, and others worked a little on the idea from time to time. But it was not until fixed ammunition came into use that the breech-loader really came to stay--and that was only the other day. You remember that the Civil War began with muzzle-loaders and ended with breech-loaders.
Houiller, the French gunsmith, hit on the great idea of the cartridge.
If you were going to use powder, ball and percussion primer, to get your game, why not put them all into a neat, handy, gas-tight case? Simple enough, when you come to think of it, like most great ideas. But it required good brain-stuff to do that thinking.
A Refusal and What Came of It.
Two men, a smith and his son, both named Eliphalet Remington, in 1816, were working busily one day at their forge in beautiful Ilion Gorge, when, so tradition says, the son asked his father for money to buy a rifle, and met with a refusal.
The boy set his wits to work. Looking around the forge, he picked up enough sc.r.a.p iron to make a gun barrel, and with this set to work to make a rifle for himself. At that time gun barrels were made, not by drilling the bore out of a solid rod of metal, but by shaping a thick, oblong sheet of metal around a rod the size of the bore, and lapwelding the edges. When the rod was withdrawn, there was your barrel.
It took him several weeks to work out this job and get it right, but he succeeded. He had no tools to cut the rifling. There was a gunsmith in Utica, and he walked there, fifteen miles over the hills, to have his barrel finished. The gunsmith was so impressed by the boy and his accomplishment that, after rifling the barrel, he fitted it with a lock.
Then when Remington fitted on a wooden stock his weapon was ready.
This was the first Remington rifle, and it proved a surprisingly good one.
Neighbors tried it, and wanted guns like it. Remington made them. The first rifle--or one exactly like the first one, at least--that Remington made is still in Ilion, the property of Walter Green. Before long the demand was so brisk that Remington would take as many barrels as he could carry over to the Utica gunsmith to be rifled, bringing back a load that had been left there on a previous trip, a journey of thirty miles on foot.
When a new business grows at that rate, of course, it soon needs power.
So, later, in 1816, the two Remingtons went "up the creek," building a shop three miles from home, at Ilion Gulph, which was part of the father"s farm. That was the actual beginning of the plant and the industry of which the centennial was celebrated in 1916. During its early years this shop made anything in its line that could be sold in the neighborhood--rifles, shotguns, crowbars, pickaxes, farm tools. The power was taken from a water wheel in Steele"s Creek, and the first grindstones for smoothing down the welded edges in gun barrels were cut from a red sandstone ledge up the gorge.
Guns sold better than all other products. Orders came from greater distances. By and by shipments were made on the new Erie Ca.n.a.l. For a while, as packages were small, they were taken to the ca.n.a.l bridge, a board lifted from the floor, and the package dropped onto a boat as it pa.s.sed under. There was no bill of lading. Remington took down the name of the boat and notified his customer by mail, so the latter would know which craft was bringing his guns.
[Ill.u.s.tration: YOUNG REMINGTON AT WORK ON RIFLE]
When the trade had extended into all the surrounding counties, however, the new business needed another prime essential of industry--transportation facilities. Shipments were growing larger, and materials like grindstones, bought outside, had to be brought from the ca.n.a.l to Ilion Gulph. In 1828, therefore, the elder Remington bought a large farm in Ilion proper, and there, on the ca.n.a.l, the present plant was started. This was also the beginning of Ilion, for at that period the place was nothing more than a country corner. In 1828 the elder Remington met his death through accident and the business was carried on by his son, who brought water for several power wheels from Steele"s Creek, built a house to live in, and installed in his wooden shop quite a collection of machinery for gunmaking--the list names a big tilt hammer, several trip hammers, boring and rifling machines, grindstones, and so on.
The Beginning of Precision in Mechanics.
Not so many years before that, in England, James Watt was complaining about the difficulty of boring a six-inch cylinder for his steam engine with sufficient accuracy to make it a commercial success. No matter how he packed the piston with cork, oiled rags and old hats, the irregularities in the cylinder let the steam escape, and it was believed that neither the tools nor the workmen existed for making a steam engine with sufficient precision. When a young manufacturer named Wilkinson invented a guide for the boring tool, and machined cylinders of fifty inches diameter so accurately that, as Watt testified, they did not err the thickness of an old shilling in any part, it seemed as though the last refinement in machinery had been achieved. That was not very accurate by present-day standards of the thousandth part of an inch, for a shilling is about one-sixteenth of an inch in thickness.
[Ill.u.s.tration: OLD BORING TOOL]
Remington was right in the thick of development with a gunmaking plant, of course, for as his business grew he had to invent and adapt machines to increase output. The lap-welded barrel was standard until 1850, and he got together a battery of trip hammers for forging and welding his barrels. Finer dimensions became a factor in his business when the output grew large enough to warrant carrying a stock of spare parts for his customers, and so he improved those parts in ways that gave at least the beginnings of interchangeability.
Materials were very crude. There was no buying of foundry iron by a.n.a.lysis, no high carbon steels, no fancy tool steels--nor any "efficiency experts" with their stop watches and scientific speed-and-feed tables. Iron was secured by sending teams around the neighborhood to pick up sc.r.a.p, and when the sc.r.a.p iron was all cleaned up, fresh metal was brought from ore beds in Oneida County. Coal was scarce, and charcoal made the chief fuel, burnt in the hills round about Ilion.
And the world was fairly swarming with inventors!
That was long before invention became a research department full of engineers. The individual inventor, with a queer-shaped factory process, carried on by a head and a rough model in his carpet-bag, had a chance to influence industry. Few of the useful contrivances had been invented yet, and almost any one of these chaps might be a genius. So, from the very first, Remington was interested in inventors. He was an inventor himself! His pioneer spirit was so strong that Ilion became a place of pilgrimage for men with ideas. Inventors came from everywhere, and Remington listened to them all. Some brought models, others drawings, still others a bare idea, and a few, of course, had just a plain "bug."
[Ill.u.s.tration: POLE LATHE OF 1800]
The First Government Contract.
The first government contract came in 1845. War with Mexico loomed up on the horizon. William Jencks had invented a carbine, and Uncle Sam wanted several thousand guns made in a hurry under the patent. A contract had been let to Ames & Co., of Springfield, Ma.s.s., and they had made special machinery for the job. Remington took over the contract and the machinery, added to his power, secured by putting in another water race, erected the building now known as the "Old Armory," and made the carbines.
In 1850 the art of gunmaking began to improve radically. The old lap-welded barrel gave way to the barrel drilled from solid steel. This was accomplished for the first time in America at the Remington plant, in making Harper"s Ferry muskets. Then followed the drilling of small-bore barrels from solid steel, the drilling of doubled-barrel shotguns from one piece of steel, the drilling of fluid steel and nickel steel barrels, all done for the first time in this country at the Ilion shops. Three-barrel guns were also made from one piece of steel, two bores for shot and the third rifled for a bullet. A customer wanted some special barrels with nine bores in a single piece of steel. These were made at Ilion, and the Remington plant soon became noted for its ability to bore almost anything in the shape of a gun, from the tiniest squirrel calibers up to boat guns weighing sixty pounds or more, which were really small caliber cannon.
[Ill.u.s.tration: SHIPPING REMINGTONS IN THE EARLY DAYS]
Between the time when Remington made his first rifle at Ilion Gulph and the outbreak of the Civil War, most of the basic things in machine tools had been adapted to general production--the slide-rest lathe, planer, shaper, drill press, steam hammer, taps and dies, the vernier caliper that enabled a mechanic at the bench to measure to one-thousandth of an inch, and so on.
When Fort Sumter was fired upon, Uncle Sam turned to the Remington plant, among others, for help out of his dilemma of "unpreparedness."
The first contract was given for 5,000 Harper"s Ferry rifles, and it took two years to complete it. Five thousand Harper"s Ferry muskets came in to be changed so that bayonet or sabre could be attached, and this particular job was finished in two weeks, every man and boy in Ilion working at it. There was a big contract for army revolvers, and that had to be taken care of by starting a separate plant in Utica, which ran until the end of the war, when its machinery and tools were moved to Ilion. Steam power was now installed, and the plant, increased by new buildings and machinery, ran day and night.
[Ill.u.s.tration: MASTER OF THE SITUATION
The modern sportsman with his automatic rifle is prepared for all emergencies.]
In 1863, the Remington breech-loading rifle was perfected, and proved to be so great an improvement over previous inventions in military arms that an order for 10,000 of them was obtained from our government. The Ilion plant being taxed to its utmost capacity, the contract was transferred to the Savage Arms Company, of Middletown, Conn., which completed the job in 1864.
[Ill.u.s.tration: _Ill.u.s.trations by courtesy of the Winchester Repeating Arms Co._
TURNING GUN STOCKS
40 YARD RANGE]
The tools and fixtures used in making Remington breech-loading rifles for the United States were brought back from Connecticut in 1866, and an inventive genius named John Rider was set to work, with a staff of the best mechanics obtainable, to develop this gun still further. He devised the famous system of a dropping breech block, backed up by the hammer.
Uncle Sam had a great number of muzzle-loading Springfield rifles left from the Civil War. By the Berdan system, these were turned into breech-loaders at the Ilion plant, the breech being cut out of the barrel and a breech-block inserted, swinging upward and forward. Spain had 10,000 muskets to modernize by the same system, and the breech-block attachments were made at Ilion.
The Berdan system, with a slight alteration, was the foundation of the Allen gun, made by the United States government for the army until superseded by the Krag-Jorgensen.
The repeating rifle now seemed an interesting possibility and large sums were spent in developing a weapon of this type. It did not prove to have merit, however.
Then James P. Lee designed the first military rifle with the bolt type of cartridge chamber, the parent of the military rifle of today. The model was made at Ilion, but another type of bolt gun, the Keene, seemed to offer still greater possibilities at the moment, and the plant was being prepared to manufacture this. The Lee gun was taken up at Bridgeport, but not made successfully, and finally, as the Keene gun had not met expectations, falling short of government tests, the Lee type was brought back to Ilion, tools worked out and manufacture undertaken in quant.i.ties. It afterwards became the basis for the famous British army rifle, the Lee-Metford.
[Ill.u.s.tration: ACTION TESTING
EXTREME CARE IN TESTING IS NECESSARY TO ACCURACY OF AIM IN THE FINISHED PRODUCT
_Ill.u.s.trations by courtesy of the Winchester Repeating Arms Co._]
At this period the plant made many other interesting guns. The Whitmore double-barrel breech-loading shotgun was designed, and later developed into the Remington breech-loading shotgun. Eliott hammerless breech-loading pistols with one, two, four and five barrels, discharged by a revolving firing pin, were made in large quant.i.ties, as well as a single-barrel Eliott magazine pistol. The Eliott magazine pump rifle was perfected in Ilion, but afterwards made in New England. Vernier and wind gauge sights, attachable to any rifle, were made, and novelties like the "gun cane," which had the appearance of a walking-stick, but was a perfect firearm, carried as a protection against robbery.