Powder and test number, weight of charge, charging density, height of curve, pressure developed, and pressure developed after cooling, compared with pressure developed after elimination of surface influences by a like quant.i.ty (100 grammes) of 40% dynamite, the average being 8,439 kg. per sq. cm.
_10.--Rate of Detonation._
Powder and test number, size of cartridge, and rate of detonation in meters per second, for comparison with rate of detonation of 40% dynamite, which, under the same conditions, averages 4,690 m. per sec.
_11.--Impact Machine._
Explosive and test numbers, distance of fall (2,000-gramme weight) necessary to cause explosion, for comparison with length of fall, 11 cm., necessary to cause explosion of 40% dynamite.
_12.--Distance of Explosive Wave Transmitted by 1.25 by 8-in.
Cartridge._
Explosive and test numbers, weight of cartridge, distance separating cartridges in tests, resulting explosion or non-explosion, for comparison with two cartridges of 40% dynamite, hung, under identical conditions, 13 in. apart, end to end, in which case detonation of the first cartridge will explode the second.
_13.--Flame Test._
Explosive and test numbers, charge 100 grammes with 1 lb. of clay stemming, average length of flame and average duration of flame, for comparison with photographs produced by 40% dynamite under like conditions.
[Ill.u.s.tration: PLATE X.
Fig. 1.--Separator for Grading Black Powder.
Fig. 2.--Safety Lamp Testing Gallery.
Fig. 3.--Mine Gallery No. 2.]
_14.--Small Lead Blocks._
Powder and test numbers, weight of charge, and compression produced in blocks.
_15.--Calories Developed._
Number of large calories developed per kilogramme of explosive, for comparison with 1,000 grammes of 40% dynamite, which develop, on an average, 1,229 large calories.
Blasting Powder Separator.
The grains of black blasting powder are graded by a separator, similar to those used in powder mills, but of reduced size. It consists of an inclined wooden box, with slots on the sides to carry a series of screens, and a vertical conduit at the end for carrying off the grains as they are screened into separate small bins (Fig. 1, Plate X). At the upper end of the screens is a small 12 by 16-in. hopper, with a sliding bra.s.s ap.r.o.n to regulate the feed. The screens are shaken laterally by an eccentric rod operated by hand. The top of the hopper is about 6 ft.
above the floor. The box is 6 ft. 10 in. long, from tip to tip, and inclines at an angle of 9 degrees.
After separation the grains fall through a vertical conduit, and thence to the bins through zinc chutes, 1 by 2 in. in section. Care is taken to have no steel or iron exposed to the powder.
The screens are held by light wooden frames which slip into the inclined box from the upper end. In this way, any or all of the screens may be used at once, thus separating all grades, or making only such separations as are desired. The screens with the largest meshes are diagonally-perforated zinc plates. Table 2 gives the number of holes per square foot in zinc plates perforated with circular holes of the diameters stated.
TABLE 2.--Number of Holes per Square Foot in Zinc Plates with Circular Perforations.
-------------+------------ Diameter, | Number in inches | of holes.
-------------+------------ 1/2 | 353 4/10 | 518 1/3 | 782 1/4 | 1,392 1/6 | 1,680 1/8 | 3,456 1/10 | 6,636 1/16 | 12,800 -------------+------------
The finer meshes are obtained by using linen screens with holes of two sizes, namely, 1/20 in. square and 1/28 in. square.
Until a few years ago, black blasting powder was manufactured in the sizes given in Table 3.
TABLE 3.--Gradation of Black Blasting Powder.
---------+----------- Grade. | Mesh.
---------+----------- CC | 2 - 2 C | 2 - 3 F | 3 - 5 FF | 5 - 8 FFF | 8 - 16 FFFF | 16 - 28 ---------+-----------
In late years there has been considerable demand for special sizes and mixed grains for individual mines, especially in Illinois. As no material change has been made in the brands, the letters now used are not indicative of the size of the grains, which they are supposed to represent. Of 29 samples of black blasting powder recently received from the Illinois Powder Commission, only 10 were found to contain 95% of the size of grains they were supposed to represent; 4 contained 90%; 7 varied from 80 to 90%; several others were mixtures of small and large grains, and were branded FF black blasting powder; and one sample contained only 8.5% of the size of grains it was supposed to represent.
The remaining samples showed many variations, even when sold under the same name. The practice of thus mixing grades is exceedingly dangerous, because a miner, after becoming accustomed to one brand of FF powder of uniform separation, may receive another make of similar brand but of mixed grains, and, consequently, he cannot gauge the quant.i.ty of powder to be used. The result is often an over-load or a blown-out shot. The smaller grains will burn first, and the larger ones may be thrown out before combustion is complete, and thus ignite any fire-damp present.
Lamp Testing Gallery.
At the Pittsburg testing station, there is a gallery for testing safety lamps in the presence of various percentages of inflammable gas. In this gallery the safety of the lamps in these gaseous mixtures may be tested, and it is also possible for mine inspectors and fire bosses to bring their safety lamps to this station, and test their measurements of percentage of gas, by noting the length and the appearance of the flame in the presence of mixtures containing known percentages of methane and air.
[Ill.u.s.tration: PLATE XI.
Fig. 1.--Impact Machine.
Fig. 2.--Lamp Testing Box.]
The gas-tight gallery used for testing the lamps, consists of a rectangular conduit (Fig. 2, Plate X), having sheet-steel sides, 6 mm.
thick and 433 mm. wide, the top and bottom being of channel iron. The gallery rests on two steel trestles, and to one end is attached a No. 5 Koerting exhauster, capable of aspirating 50 cu. m. per min., under a pressure of 500 mm. of water, with the necessary valve, steam separator, etc. The mouth of the exhauster pa.s.ses through the wall of the building and discharges into the open air.
Besides the main horizontal conduit, there are two secondary conduits connected by a short horizontal length, and the whole is put together so that the safety lamp under test may be placed in a current of air, or of air and gas, which strikes it horizontally, vertically upward or downward, or at an angle of 45 (Fig. 3). The path of the current is determined by detachable sheet-steel doors.
[Ill.u.s.tration: Fig. 3.
SAFETY LAMP TESTING GALLERY]
There are five double observing windows of plate gla.s.s, which open on hinges. The size of each window is 7 by 3 in.; the inner gla.s.s is in.
thick and the outer one, in. thick. These gla.s.ses are separated by a s.p.a.ce of in. The upper conduit has four safety doors along the top, each of the inclined conduits has one safety door, and the walls and windows are provided with rubber gaskets or asbestos packing, to make them gas-tight. The cross-sectional area of the conduit is 434 sq. cm.
The air inlet consists of 36 perforations, 22 mm. in diameter, in a bronze plate or diaphragm. The object of this diaphragm is to produce pressure in the conduit before the mixing boxes, and permit the measuring of the velocity of the current. The air-current, after pa.s.sing through the holes, enters the mixer, a cast-steel box traversed by 36 copper tubes, each perforated by 12 openings, 3 mm. in diameter, arranged in a spiral along its length and equally s.p.a.ced. The total cross-sectional area of the tubes is 137 sq. cm.
The explosive gas enters the interior of the box around the tubes through large pipes, each 90 mm. in diameter, pa.s.ses thence through the 432 openings in the copper tubes, and mixes thoroughly with the air flowing through these tubes. The current through the apparatus is induced by the exhauster, and its course is determined by the position of the doors.
The gallery can be controlled so as to provide rapidly and easily a current of known velocity and known percentage of methane. In the explosive current of gas and air, safety lamps of any size or design can be tested under conditions simulating those found occasionally in mines, air-currents containing methane in dangerous proportions striking the lamps at different angles, and the relative safety of the various types of lamps under such conditions can be determined. In this gallery it is also possible to test lighting devices either in a quiet atmosphere or in a moving current, and, by subjecting the lamps to air containing known percentages of methane, it is possible to acquaint the user with the appearance of the flame caps.
Breathing Apparatus.
With this apparatus, the wearer may explore a gaseous mine, approach fires for the purpose of fighting them, or make investigations after an explosion. Its object is to provide air or oxygen to be breathed by the wearer in coal mines, when the mine air is so full of poisonous gases as to render life in its presence impossible.
A variety of forms of rescue helmets and apparatus are on the market, almost all of European manufacture, which are being subjected to comparative trials as to their durability and safety, the ease or inconvenience involved in their use, etc. All consist essentially of helmets which fit air-tight about the head, or of air-tight nose clamps and mouthpieces (Fig. 1, Plate XII).
These several forms of breathing apparatus are of three types:
1.--The liquid-air type, in which air, in a liquid state, evaporates and provides a constant supply of fresh air.
2.--The chemical oxygen-producing type, which artificially makes or supplies oxygen for breathing at about the rate required; and,